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聯系方式
  • 浙江方源建材有限公司
  • 總部地址:浙江省義烏市稠城街道洪界村
  • 銷售主管:金女士
  • 手 機:15157937974

生產工藝--浙江方源建材有限公司

[ 時間:2016-03-30 點擊:1387 ]

原料

普通粘土磚的主要原料為粉質或砂質粘土,其主要化學成分為SiO2、Al2O3和Fe2O3和結晶水,由于地質生成條件的不同,可能還含有少量的堿金屬和堿土金屬氧化物等。粘土磚的生產工藝主要包括取土、煉泥、制坯、干燥、焙燒等。
除粘土外,還可利用頁巖、煤矸石、粉煤灰等為原料來制造,這是因為它們的化學成分與粘土相似。但由于它們的可塑性不及粘土,所以制磚時常常需要加入一定量的粘土,以滿足制坯時對可塑性的需要。另外,磚坯中的煤矸石和粉煤灰屬可燃性工業廢料,含有未燃盡的碳,隨磚的焙燒也在坯體中燃燒,因而節約大量焙燒用外投煤。這類磚也稱內燃磚或半內燃磚。
原料中雜質的含量對粘土磚的焙燒溫度及成品的顏色等也產生較大的影響。

焙燒

是制磚工藝的關鍵環節。一般是將焙燒溫度控制在900~1100℃之間,使磚坯燒至部分熔融而燒結。
如果焙燒溫度過高或時間過長,則易產生過火磚。
過火磚的特點為色深、敲擊聲脆、變形大等。
如果焙燒溫度過低或時間不足,則易產生欠火磚。
欠火磚的特點為色淺、敲擊聲啞,強度低、吸水率大、耐久性差等。
當磚窯中焙燒時為氧化氣氛,因生成三氧化二鐵(Fe2O3)而使磚呈紅色,稱為紅磚
若在氧化氣氛中燒成后,再在還原氣氛中悶窯,紅色Fe2O3還原成青灰色氧化亞鐵(FeO),稱為青磚。青磚一般較紅磚致密、耐堿、耐久性好,但由于價格高,生產應用較少。此外,生產中可將煤渣、含碳量高的粉煤灰等工業廢料摻入制坯的土中制作內燃磚。當磚焙燒到一定溫度時,廢渣中的碳也在干坯體內燃燒,因此可以節省大量的燃料和5%~10%的粘土原料。內燃磚燃燒均勻,表觀密度小,導熱系數低,且強度可提高約20%。

 

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